First, watch
this video
to see how the cueball collar bodies are defined, bored & threaded. The
pictures below are a follow-up showing how the collars are finished.
Then, watch
this video to see how a Juma joint collar is
machined in real time. Instead of doing 3 at a time like with the
cueball, I use a vertical 5C collet holder with a positive stop to hold
the blanks. I machine all the bores first, then change the cutter
& thread them all.
The CNC'd cueball is band sawed to remove the individual collars for
further machining.
This simple Delrin arbor is machined with 5/8-18 x 11/16 threads.
Each of the collars will be screwed on & get the OD machined to .875"
diameter.
One of the collars is shown installed & being machined in these two
pictures.
Here is a comparison of the finish machined cueball joint collars and
commercially available SS joint collars. The only difference
between them is that I machine a locating diameter at each end of the
collars vs. the single .500" diameter at the joint face of the SS
collars. The Delrin arbor is also shown.
Finally, a forearm with trim rings installed, ready for the joint
collar. The register diameters show how the accurate
location of a joint collar is achieved. FWIW, this collar happens
to be made of Juma.
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On a related issue, a customer wanted a cueball buttcap. I
realized I could get the buttcap & still have room for 3 ferrules.
Here is the cueball with everything threaded & ready to be sawn out.